DIY - Clutch Cable on a 1971 Harley Davidson FLH

With every day use, a clutch cable on a 1971 Harleyinner cable out through the groove on the clutch
Davidson FLH can stretch and wear out. The cablerelease. Take the end of the cable off of the clutch
can even break if too worn. This is not the end ofrelease catch. Pay attention to the path of the cable
the ride. With some tools and a new cable, the clutchalong the handlebars. Remove the cable and any
cable can be replaced and the bike is back on themounting bolts or brackets that may be present.
road in no time. Be sure to gather all the things youGrease up the cable and tighten the middle adjuster.
need before starting this project. You will need, a setPlace the end in the catch on the clutch release and
of screwdrivers, a set of sockets, metric or SAEfit loosely. Guide the cable to the lever. Be sure to
sizes, a socket wrench, a combination wrench set,follow the exact path as the old one. Glide the cable
and the service manual for your bike.into the groove for the clutch lever. Secure until it is
Tighten the cable adjustment nut in the middle of theseated, but leave it a bit loose. Slide the knobby end
cable all the way. This will loosen the cablein the space on the lever.
adjustment. The lock nut located on the clutch leverAdjust the adjuster closest to the engine to remove
cable is loosened next. This is done by squeezing theany slack. Using the adjuster to the correct amount
cable adjuster until it is flush with the clutch lever.of play. While holding the adjuster in place, tighten
The grooves along the clutch lever and adjusterthe lock nut. The same should be done to the center
should line up. Take the end cap off of the clutchadjuster. Complete the adjustment at the lever. Turn
lever. Draw the cable out of the grooves.the adjuster to the right. Leave about an eighth of
Take the clutch lever cover off if the cable is behindan inch slack at the lever. Check the adjustment and
it. Loosen the lock nut. Turn the adjuster to the leftcontinue until the cable is set correctly. Replace the
until it comes off of the clutch release. Take theclutch cover.